Platform  /  Quality & Compliance
Module 04 — Quality

Quality you can put in front of an auditor.

Two sides of quality in one platform. Metrology keeps every gauge calibrated, traceable and trusted. Non-conformance catches the bad parts, decides what happens to them, and tracks what they cost. Both feed the same audit trail.

mytoolbox · gauge dashboard
Gauge dashboard
ISO · AS9100
Audit-ready quality
AIAG
Gauge R&R method
4
NCR source types tracked
CAPA
+ recall & audit trail
Two halves, one platform

Trust the measurement. Contain the defect.

The gauges that check your parts need checking too — and when a part comes out wrong, somebody has to decide what happens to it. MyToolBox handles both, and links them: a failed gauge can recall the parts it touched, and a non-conformance can point straight back to the measurement.

A. Metrology — Gauging & Calibration B. Non-Conformance & Disposition
Part A — Metrology

Gauging & Calibration

In MyToolBox a gauge is a product with a calibration interval, a tolerance and a fleet of serialized instances underneath it. The platform schedules the recalibrations, judges the readings, runs the R&R math and keeps the certificates — so metrology stops living in a spreadsheet.

mytoolbox · gauge dashboard
Gauge dashboard

Nothing slips out of tolerance

One dashboard counts every gauge by state — Overdue, Due Soon, at Use Limit, Checked Out and Current — so the instruments that need attention jump out before they're used on a part.

  • Calibration scheduling from each gauge's interval — the next due date is computed automatically after every cal.
  • Use-limit gauges flag for calibration after N recorded uses, for equipment that wears with use rather than time.
  • Checkout & check-in answers "who has the micrometer right now?" and builds a usage history per instance.
mytoolbox · record calibration
Recording a calibration

Record a cal, the app does the bookkeeping

Enter the date, result, who performed it, the standard used and the nominal & actual readings. MyToolBox handles the rest — deviation, tolerance check, next due date and status, every time.

  • Pass / Fail / Adjusted / Limited Use / Retired results — a Fail flips the gauge to Out of Tolerance and raises a critical alert.
  • Certificate upload on any record — PDF, image or Office file — because auditors will ask for them.
  • Trend & drift analysis charts deviation over time and warns when a gauge is creeping toward its tolerance limit.
mytoolbox · gauge R&R
Gauge R&R studies

Gauge R&R, without the spreadsheet

Calibration proves a gauge reads correctly on a reference. R&R answers a different question: when real people measure real parts, how much of the variation is the measurement system? Run the study right in the platform.

  • Operators × parts × trials — the classic AIAG design (typical 3 operators, 10 parts, 2–3 trials) entered in a grid.
  • %GRR verdict — under 10% Acceptable, 10–30% Marginal, over 30% Unacceptable, expressed as % of tolerance.
  • NDC (number of distinct categories) — you want 5 or more, meaning the gauge can actually tell your parts apart.
mytoolbox · CAPA & recalls
CAPA and recalls

When a gauge fails, the parts it touched are suspect

Everything measured since the last good calibration is in question. The CAPA & Recalls workflow scopes that fallout — suspect window, containment, root cause, corrective & preventive action and sign-off.

  • Recalls (RCL-2026-001) scope the suspect window from last-good cal to discovery, with severity and containment.
  • CAPA records (CAPA-2026-001) — corrective or preventive, with priority, owner, due date and action items.
  • Closing records who verified it and when — exactly what an auditor wants to see.
Traceability & control

The pieces that keep it audit-clean

Calibration standards

Register your reference masters — gauge blocks, pin sets, master rings, weights — with category auto-fill, grade/class and certificate numbers. Every calibration names the standard it used.

Cert expiry tracking

Standards are certified by an outside lab, and those certs expire. Red banner for expired, yellow within 30 days — calibrations run against an expired standard aren't audit-compliant.

Four-eyes approvals

Optional calibration approval workflow. New records sit Pending until a second person signs off — with a "calibrator cannot approve their own" mode for a real second set of eyes.

Alerts & notifications

Overdue, due-soon, use-limit, cert-expiry and failed-calibration alerts in one place, with per-person settings and an optional email digest. No more checking the dashboard every morning.

Audit log

Every calibration, recall, CAPA and approval decision is written to the audit trail — time-stamped and attributable, so the paper trail builds itself.

Serialized instances

Specs are entered once on the model; each physical unit is a serialized instance with its own location, holder, status and calibration clock.

Part B — Non-Conformance

Non-Conformance & Disposition

When a part comes out wrong, material arrives damaged, or a customer sends something back — you write it up instead of quietly tossing it in a bin. That record is what lets the shop spot repeat problems, count what they cost, and decide what happens to the affected parts.

"Lots of incoming NCRs point at a supplier problem. Lots of production NCRs point inward. The dashboard breaks it down by source and disposition — and adds up the cost impact — so you know which fight to pick."
— How the Quality dashboard reads
The NCR record

What goes on a non-conformance

Every field earns its place — the more you link, the more context the report carries when somebody opens it six months from now.

FieldWhat it captures
Source TypeProduction (made in-house) · Incoming (a supplier delivery) · Customer (a complaint or return) · Internal (found in an audit or storage).
Qty AffectedHow many parts or units carry the problem.
ReasonPicked from your shop's scrap-reason code list — keeps the Pareto consistent.
Linked recordsFinished Good, Production Order and Sales Order — pull in the part and orders involved.
Cost Impact$ estimate
Dispositionpending → use-as-is · rework · scrap · return-to-supplier / RTV.
Statusopen → in review → closed · cancelled (close date stamped automatically).
Certificate of ConformanceFrom a linked sales order — pulls lot & heat numbers from production for the traceability customers care about most.
Connected, not bolted-on

Quality data lives where the work happens

Scrap isn't a separate ritual. When an operator records a daily production log on a production order with a Qty Scrapped, they pick a scrap reason right there — and that feeds the Top Scrap Reasons Pareto on the Quality dashboard. No double entry.

  • Scrap on production flows from Manufacturing & Production logs — units and reasons.
  • NCRs link to sales orders and print a Certificate of Conformance with lot & heat traceability.
  • A failed gauge can recall the parts it measured — metrology and non-conformance share one trail.
  • Equipment problems route into Maintenance / CMMS when a machine — not a part — is the root cause.
mytoolbox · production scrap
Production logging with scrap reasons
The quality loop

From detection to closed-out

01

Detect

A gauge fails calibration, or a part comes out wrong on the floor or at incoming inspection.

02

Record

Raise an NCR or open a recall — auto-numbered, with source, quantity, cost and linked orders.

03

Disposition

Decide the fate of the parts — use-as-is, rework, scrap or return — and contain anything suspect.

04

Correct

Run a CAPA — root cause, corrective & preventive action, action items and verification.

05

Close & learn

Sign off with who and when, then watch the Pareto and source charts for the next pattern.

See it live

Audit-ready, out of the box

Bring your gauge list and a week of scrap. We'll show you calibration scheduling, R&R, the full CAPA trail, and NCRs feeding the Quality dashboard.